IntelSort is our robotic and automation solution enhanced by IntelSight and Open Robotics to achieve higher performance and maximize ROI. We can develop your robotic sorting and packaging lines to be modular, reconfigurable, and expandable.
A unique combination of servo control systems, advanced motion control software, artificial intelligence, machine vision, and robust mechanical systems addresses complicated material handling challenges ranging from sorting a high volume of mixed products to complex packaging tasks.
A user-friendly software platform with high-level robotics function blocks allows for fast programming and development of custom-designed solutions, flexible operation, and efficient maintenance.
IntelSort robotic sorting system has up to 2000mm horizontal, 350mm vertical reach, and up to 25 Kg payload to allow for handling on wide conveyors at higher conveyor speeds.
IntelSort cloud capabilities allow remote access to dynamic operational and process dashboards for real-time data collection and monitoring.
IntelSort uses multispectral and hyperspectral cameras (including visible and IR spectral imaging) in line and area scans for robotic and air-jet sorting in belt or chute-based systems.
KeView is an efficient and fast visualization creation tool that utilizes a powerful function library consisting of proven HMI components tested in industry environments.
IntelSort includes a centralized machine controller, capable of handling up to 16 robots from one unit, independent of third-party robot mechanic manufacturers.
IntelSort can be a robotic upgrade to your existing line or a stand-alone solution. Its modular design, fast development tools, and powerful libraries deliver a rapid, cost-effective solution that can be customized to fit your budget.
We provide advanced robotic technologies to improve the efficiency of your sorting processes, utilizing AI algorithms and machine vision for scrap-metal recycling, E-Waste, batteries, medical devices, and MRFs to identify a wide-range of metals, plastics, and other materials. Our solutions are fully-tested and affordable, with customized robots matched perfectly for your application.
Increasing machine productivity and reducing manufacturing costs for packaging requires innovative, flexible, and fully-automated machines. IntelSort integrates all the benefits of modern automation solutions, such as movement control, robotics, integrated safety, and maximum networking.
IntelSort and IntelSight offer custom-designed AI and robotic solutions for a wide range of applications including material conveying, data tracking, and inventory in modern warehouses. Our unique solutions combine advanced AI technologies for object detection and tracking, and flexible robotics to serve a variety of purposes and functions. These include loading and sorting receiving goods from pallets to shelves and conveyors, all the way to packaging and shipping throughout the warehouse. Our modularity and flexibility make it the best choice in technology platforms for warehouse automation.
Together, IntelSort and IntelSight systems are capable of accurately measuring and sorting objects in part manufacturing or assembly lines. This system uses a range of sensing technologies, including RGB cameras, X-rays, and IR. IntelSight can detect types of materials, volume, surface area, and dimensions, as well as part presence and flushness. Utilizing high-speed IntelSort AI-driven robotics will increase productivity with consistent automated quality control processes.
IntelSort Robot Dave is a revolutionary new portable AI-powered robotic sorting system that offers a range of benefits over existing industry sorting options.
1. Portability: Robot Dave can easily be installed, removed, and re-installed wherever it is needed without disrupting your existing sorting lines.
2. Scalability: Powered by KEBA robotics technology, Robot Dave supports up to 16 robots using a single controller and software library.
3. Modularity: Robot Dave can easily be reconfigured in various ways to best support your sorting solution.
4. Upgradability: Each component of KEBA’s modular systems can be easily upgraded with minimal downtime, minimizing technical debt and keeping your sorting line running with the latest and most efficient technology.
5. AI Software Support: As your system runs, our AI controller IntelSight becomes smarter. With each new upgrade, your sorting performance reaps the benefits.
6. Low cost: Robot Dave is priced to beat any comparable system currently on the market, and when its other benefits are factored in, choosing Intelsort is a no-brainer.
Please contact us to learn how IntelSort Robot Dave can revolutionize your own sorting needs.
Neatco has developed an advanced demo unit that demonstrates our open AI-driven robotics and vision solutions. The demo showcases how Robot Stacey can pick items from a moving conveyor and sort them onto another moving conveyor in a specific order, or sort them into bins. With this demo unit, we are able to highlight some of the following strengths of Neatco's technology:
Using machine vision to analyze materials using:
1. RGB cameras (shape, colour, texture, size)
2. Hyperspectral cameras (material composition)
3. Depth cameras (overlapping materials, shape, size)
Using AI to identify and sort materials using:
1. Object identification (sorting into object classes)
2. Object location detection (determining X,Y, Z coordinates of objects)
3. Background masking (separating objects from the conveyor belt)
Using Robotics to perform each task:
1. Path planning and execution using KEBA software and controls
2. Precise coordination between various moving parts of the system
3. Accurately grasping predetermined grip points for each object
See how smart factories of tomorrow integrate safety, awareness of nearby humans, and Digital Twin visualization using KEBA technologies.
KeMotion combines motion control, safety control, and high-end robot control into one modular system.
The possibility of automation with AI is endless. Watch this short video show casing how IntelSight determines which tool for our IntelSort robot Stacey is best suited to manipulate different objects.
By harnessing the power of AI using IntelSight, the output from this controller can be used to automate tasks that were once deemed unachievable. Watch this short video of IntelSight controlling our IntelSort robot Stacey to pick up PCBs.
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